Precision-applied thermal spray technologies that protect critical assets, restore dimensional integrity, and deliver reliable performance across aerospace, biomedical, semiconductor, and industrial applications.
1:45
Send us your drawings, specs, and requirements. Our engineering team reviews every detail and provides a comprehensive quote.
We handle receiving, inspection, and preparation for coating.
We apply your specified coating, perform quality inspection and testing, then ship your parts back ready for service.
Control heat transfer through insulating, conductive, and thermal barrier coatings tailored to high-temperature and thermally cycled operating conditions.
Shield substrates from oxidation, chemical exposure, moisture intrusion, and corrosive process environments with dense, low-porosity protective coatings.
Combat abrasion, erosion, galling, friction, and surface degradation in applications exposed to continuous mechanical stress and material wear.
Deliver controlled dielectric properties, electrical insulation, conductivity management, and plasma-facing surface performance for specialized electronic and industrial applications.
Modify surface characteristics to optimize adhesion, release properties, frictional behavior, and material compatibility.
Enhance surface interaction, functional performance, and operational efficiency in specialized applications.
Restore worn, undersized, or damaged components to specification through precision thermal spray deposition and controlled machining processes.
High-performance thermal spray solutions for aerospace applications requiring lightweight performance, thermal protection, wear resistance, and long-term reliability in extreme operating environments.
Learn more →
Biomedical coating technologies and manufacturing capabilities for orthopedic, dental, and medical device applications where biocompatibility, quality assurance, and process consistency are essential.
Learn more →
Precision thermal spray coatings for semiconductor and electronics applications requiring controlled conductivity, dielectric performance, thermal management, and contamination-sensitive processing.
Learn more →
Precision-engineered solutions tailored to unique component requirements, production goals, and performance challenges.
Learn more →
APS Materials applies a broad range of thermal spray technologies, including plasma spray, HVOF, arc wire spray, flame spray, and twin-wire arc spray.
Explore spray processes →
We produce custom fixtures, precision test coupons, tooling, and specialized components that support coating development, qualification programs, production operations, and customer-specific manufacturing requirements.
See machining services →
Using additive manufacturing and rapid prototyping technologies, APS Materials produces custom silicone molds for applications requiring flexibility, durability, and thermal stability.
View molding capabilities →
Innovation drives everything we do at APS Materials, Inc. We work closely with customers to develop new coating materials, optimize deposition processes, validate performance characteristics, and address complex application challenges.
See how we develop coatings →
Our in-house metallurgical laboratory provides detailed evaluation of coating microstructure, thickness, porosity, bond integrity, composition, and deposition quality to ensure quality, consistency, and proper process validation across all thermal spray applications.
Inside our met lab →
APS Materials provides production and refurbishment services for components requiring wear-resistant, corrosion-resistant, thermal, or dimensional restoration coatings.
See jobshop services →APS Materials was established in 1975 by a team of materials engineers, and remains family-owned and rooted in research and development. That expertise is still the foundation of how we approach every coating problem.
Our A2LA-accredited lab evaluates coating microstructure, thickness, porosity, and bond integrity in-house. Led by a GE-certified team, it ties coating characteristics directly to process parameters.
Precision machining, additive manufacturing, molding, and metallurgical analysis sit alongside thermal spray, enabling rapid iteration and greater control through process qualification and production.
NADCAP accredited, certified to ISO 9001:2015 and ISO 13485:2016, with a laboratory accredited to ISO/IEC 17025:2017. These are the approvals aerospace, medical device, and semiconductor programs require.
Whether you need a single prototype coated or a high-volume production run, our engineering team is ready to find the right solution for your application.
